This guide is aimed at providing more understanding of this unique gearbox. General information about this transmission can be. The previous 6speed direct shift gearbox dsgthe dq250was a single chamber affair, meaning that all the components within the gearbox shared the same fluid. The 02e direct shift gearbox design and function pages 1. This new transmission combines the design of a slidinggear manual transmission with the controls of an automatic. A dsg transmission is a dual clutch transmission used by. Service workshop manual audi tt 1999 direct shift gearbox 02e, four wheel drive edition 12. Given that audi uses the name tronic for its automatic gearboxes. General information about this transmission can be found in the wikipedia entry. Direct shift gearbox design basic concept the direct shift gearbox is basically a manual transmission designed to operate like an automatic transmission. Vw started to install this gearbox serially on a number of vehicles golf, jetta, passat etc. Direktschaltgetriebe, commonly abbreviated to dsg, is an electronically controlled dualclutch multipleshaft manual gearbox, in a transaxle design without a. I recently picked up a brand new 02e from a vw golf r20 same as audi s3 audi tts and have been looking for information on how to perform a dsg swap into an older chassis mkiv and older where dsg was not an option from the factory.
The 6speed dsg gearbox dq250 02e stronic with a dual wet clutch was firstly used in 2003 in cars with engine capacity from 1. What makes the dsg unique is that it has 2 separate gear sets operated by 2 clutches. Self study program 309 6speed automatic gearbox 09g09k09m. Volkswagen passat 2006 service training pdf download. Here i have a volkswagen 02e dsg computer controlled manual transmission. Direkt, commonly abbreviated to dsg, is an electronically controlled dualclutch multipleshaft gearbox in a transaxle design, with automatic clutch operation and with fully automatic or semimanual gear selection. This cd allows you to see how individual components work and how they combine with other components for operation of the gearbox. Information can also be obtained via cdrom multimedia training. The mechatronics control module j743 controls clutch operation and gear selection. This transmission was brought to me from one of the shops i do transmissions for, the issue with this unit was a nogo and. It is a sixspeed manual frontwheeldrive gearbox that is shifted automatically. From interactive menus, the subjects selector lever gearbox construction oil lubrication circuit. The 6speed dsg direct shift gearbox is a twin multiplate clutch gearbox with gears 1, 3, 5,r on one transmission unit and 2, 4, 6 on the other.
View and download volkswagen passat 2006 service training online. This pdf is without difficulty known cd in the world, of course many people will try to own it. The s tronic 02e twinclutch gearbox is also known as the direct shift gearbox dsg 02e. Directshift gearbox 02e eng free download as pdf file. Vw dsg direct shift gear transmission and audi tiptronic is a term used by vw and audi and only refers to a nonmanual transmission vws direct shift gearbox dsg is a 6 speed service requirements of the dualclutch transmission wikipedia, the free 121 hp engine, this new 7speed dsg uses roughly 6% when compared directly with a manual. Volkswagen 02e direct shift gearbox design and function. Gearbox 02e dsg dq250, in fact, is the first version of a semiautomatic transmission. The dq250 transmission is commonly referred to as the 02e which is the first three digits of all the transmissions part numbers. The first actual dualclutch transmissions derived from porsche inhouse.
Additional information can be found in the official factory repair information and sources such as bentley publishers vw ssp. The first actual dualclutch transmissions were derived from porsche inhouse development for their model 962 racing. This formed the framework for volkswagen to combine both transmission concepts into one completely new gearbox generation. Directshift gearbox 02e eng transmission mechanics vehicles. Self study program 307 the touran electrical system.
Volkswagen eos, gti, jetta and r32 with dsg transmission pdf. This unit uses two clutch packs, called the k1 and k2, to drive two. Direct shift gearbox designbasic concept basically, the transmission is always engaged. Im not a mechanic, but info for this thread has been gained through personal experience and trawling forums such as this. Expensive models of seat and scoda also were equipped with this gearbox. Net a look at the dual clutch gearbox search the dsg, or dual clutch gearbox, is a manual transmission using a mechatronic system to shift the. Direct shift gearbox 02e selfstudy programme 308 pdf free download. Dsg 02e transmission 40,000 miles maintenance service introduction this document is a reconstruction of the entire service procedure that a fellow member. Direktschaltgetriebe 1, commonly abbreviated to dsg, 2 3 is an electronically controlled dualclutch 2 multipleshaft manual gearbox, in a transaxle design without a conventional clutch pedal, 4 and with full automatic, 2 or semimanual control. Volkswagen dq200 02e 6 speed dsg mechatronic basic setting. Vag ssp 851403 the 02e direct shift gearbox pdf online.
Directshift gearbox part 1 v olkswagens directshift gearbox dsg 02e see figure 1 is used in the united states in some 2004topresent new beetle, new jetta and golf gti models. Transmission repair manuals dsg7 dl501, 0b5 stronic. This had the disadvantage that contamination from any component within the transmission could impact any other component within the transmission. In place of a dry clutch, two wet clutches are used. In simple terms, a dsg is two separate manual gearboxes and clutches, contained. Information about rebuild transmission dsg7 dl501 0b5 stronic audi vag dl501\ 0b5 since 2008 launched 7staged directshift gearbox of dsg7 of longitudinal arrangement with wet. Dsg stands for directshift gearbox, and it incorporates the best of both worlds into its design. Directshift gearbox wikimili, the best wikipedia reader.
The direct shift gearbox is basically amanual transmission designed to operatelike an automatic transmission. Dsg 02e pdf pdf ebook market dsg 02e pdf downloads at download free pdf files,ebooks and documents ssp308 direct shift gearbox 02e volkspage. The first actual dualclutch transmissions were derived from porsche inhouse development for their model 962 racing cars in the 1980s. Direktschaltgetriebe, commonly abbreviated to dsg, is an electronically controlled dualclutch multipleshaft manual gearbox, in a transaxle design without a conventional clutch pedal, and with full automatic, or semimanual control.
This book provides introductory information regarding the introduction of new features, designs, and functions. Drag the slider left to right to donate what you can. Volkswagen 02e direct shift gearbox bentley publishers. Ssp308 direct shift gearbox 02e vw 02e dsg gearbox dq250. Direkt, commonly abbreviated to dsg, is an electronically. Moscaps wikipedia avoids unnecessary capitalization and wp. Vw of america, the 02e direct shift gearbox design and function selfstudy. Page 43 the 6speed directshift gearbox 02e following its successful, initial launch in the golf 2004 the gearbox offers the following characteristics. Designation dsg 02e direct shift gearbox weight approx. Dq250 transmission parts, repair guidelines, problems, manuals.
The direct shift gearbox also offers the option of tiptronic. Thus, is an expensive heavy box of longitudinal arrangement dl dual\longitudal on which have notstingy details. Direct shift automatic transmission 02e front wheel drive, refer to selfstudy program no. Searching the web has been proven to be quite the challenge so i am going to use vwvortex as my hub for information. Given that audi uses the name tronic for its automatic gearboxes tiptronic, multitronic, the twinclutch gearbox 02e has been named s tronic in keeping with the audi nomenclature system. Title, this is a generic, common term, not a propriety or commercial term, so the article title should be downcased. A3 mk2 audi workshop manuals power transmission direct shift gearbox 02e, fourwheel drive gearbox mechanics,operation, construction,diff. There is also a multimedia cd available on the direct shift gearbox. The 02e is a transversely oriented frontengine, front. Donations are totally optional, if you cant afford a few dollars right now please dont feel. The first actual dualclutch transmissions were derived from porsche inhouse development for their model 962. Direktschaltgetriebe, commonly abbreviated to dsg, is an electronically controlled dualclutch multipleshaft manual gearbox in a transaxle design, without a conventional clutch pedal and with fully automatic or semimanual control. Volkswagen self study programs are designed to help the volkswagen dealership technician prepare for intensive factory training classes.
Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by audi ag. Transmission repair manuals 02e dsg dq250 instructions for. J743 direct shift gearbox dsgj104 abs control module with edl mechatronicsj248 diesel direct fuel injection dfi engine control modulej285 control module with indicator unit in the instrument panel insertj519 vehicle electrical system control. The 02e direct shift gearbox design and function pages 51. Dsg is a manual gearbox in which the gearshifts are controlled electronically. Direct shift automatic transmission 02e front wheel drive is also called a doubleclutch transmission. Directshift gearbox 02e eng transmission mechanics. In place ofa dry clutch, two wet clutches are used. Common faults in the 6speed dsg automatic transmission.
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